Difference between revisions of "Testing Maintenance Management functionality based on Libero Manufacturing"

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(Resource)
(Bill of Material)
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I think we should create three BOMs for Preventive Maintenance:
 
I think we should create three BOMs for Preventive Maintenance:
  
 +
BOM Products
 
* Preventive Maintenance 1 - through each 15 000 km
 
* Preventive Maintenance 1 - through each 15 000 km
** We should do the next operations:
+
{| cellspacing="0" cellpadding="3" border="1"
*** Motor oil - replacement
+
!style="text-align:left;"|Component!!style="text-align:left;"|Component Type!!style="text-align:left;"|Quantity
*** Motor oil filter - replacement
+
{{tablerow|Motor oil|Component| ? }}
*** Air filter - diagnostics
+
{{tablerow|Motor oil filter|Component|?}}
*** Cooling system:antifreeze - diagnostics
+
{{tablerow|Air filter|Component|?}}
*** Automatic transmission oil - diagnostics
+
|}
*** Automatic transmission filter - diagnostics
+
 
*** Belt - diagnostics
+
 
*** Brake fluid - diagnostics
+
WORKFLOW
*** Cabin air filter - diagnostics
+
** We should do the next activities:
 +
{| cellspacing="0" cellpadding="3" border="1"
 +
!style="text-align:left;"|Search Key!!style="text-align:left;"|Activity!!style="text-align:left;"|Resource!!style="text-align:left;"|Setup Time !!style="text-align:left;"|Duration Time
 +
{{tablerow|10| Replacement the Motor oil||?| ?}}
 +
{{tablerow|20| Replacement the Motor oil filter ||?| ?}}
 +
{{tablerow|30| Diagnostics the Air filter ||?| ?}}
 +
{{tablerow|40| Diagnostics the Cooling system:antifreeze||?| ?}}
 +
{{tablerow|50| Diagnostics the Automatic transmission oil||?| ?}}
 +
{{tablerow|60| Diagnostics the Automatic transmission filter||?| ?}}
 +
{{tablerow|70| Diagnostics the Belt ||?| ?}}
 +
{{tablerow|80| Diagnostics the Brake fluid||?| ?}}
 +
{{tablerow|90| Diagnostics the Cabin air filter||?| ?}}
 +
|}
  
 
* Preventive Maintenance 2 - through each 30 000 km
 
* Preventive Maintenance 2 - through each 30 000 km

Revision as of 10:21, 31 May 2009

Preventive Maintenance for the car

Proposal

Create a complete example Testing Maintenance Management functionality (Preventive maintenance for the car) based on Libero Manufacturing in ADempiere's GardenWorld sample test client.

Introduction

Preventive maintenance is a necessary expense to keep your vehicle in good running condition. Following the scheduled maintenance recommendations in your owner's manual, checking fluid levels regularly and changing the fluids and filters periodically can minimize the risks of breakdowns and prolong the life of the engine, transmission, cooling system and brakes. So if you are driving a "maintenance challenged" vehicle, you need to pay closer attention to your fluids and filters.

Project Lead

Coordinator

Testers

Requirements

The Maintenance Management will be based on the 3 types of Preventive Maintenance for the Car which are: (1) Preventive Maintenance 1, (2) Preventive Maintenance 2 and (3) Preventive Maintenance 3.

The objectives here are to:

  1. Test such seed or sample data for ADempiere standard Maintenance Management
  2. Form part of the ongoing Libero Manual or any related documentation.
  3. To promote to the whole world about the new Maintenance Management functionality of ADempiere.
  4. To advance ADempiere as the best open source ERP solution for the Maintenance Management and Manufacturing industry.

Design Maintenance Environment

New Organization

  • Created new Maintenance Organization Type

Maintenance Org Type.JPG

  • Created new Maintenance Organization

Maintenance Org.JPG

New Warehouses

There are various locators defined which are:

  • Created new Warehouse: Maintenance

Maintenance Warehouse.JPG

  • Created new Warehouse: Spare Parts

Maintenance Warehouse SP.JPG

New Assets Group

  • Created new Assets Group: Transport

Maintenance Asset Group.JPG

New Product Category

  • Creted new Category: Transport for Fixed Assets

You should select the value = Transport to the Assets Group. Maintenance Product Category Transport for FA.JPG

  • Created new Category: Spare Parts

Maintenance Product Category.JPG

New Business Partner

  • Created new Business Partner: Mercedes company

Maintenance BP Mercedes.JPG

  • Created new Vendor Tab for the Mercedes company

Maintenance BP Mercedes VendorTab.JPG


???-Maybe later we should add new Business Partner for Subcontracting.

New Product

  • Cars
    • Mercedes-Benz 220

Maintenance Product MB220 for FA.JPG

  • Spare parts
    • We should add to the Spare parts:
      • Motor oil
      • Motor oil filter
      • Air filter
      • Antifreeze
      • Automatic transmission oil
      • Automatic transmission filter Belt
      • Spark plugs
      • Fuel filter
      • Brake fluid
      • Cabin air filter
  • For this you go to the menu for addition of new Spare parts:

Maintenance Menu SP.JPG

  • MOTOR OIL

Maintenance SP MOTOR OIL.JPG

  • OIL FILTER

Maintenance SP OIL FILTER .JPG

  • AIR FILTER

Maintenance SP AIR FILTER.JPG

  • ANTIFREEZE

Maintenance SP ANTIFREEZE.JPG

  • You can add info to Replenish Tab for Spare parts

Maintenance SP ReplenishTab.JPG

  • You can add info to Purchasing Tab for Spare parts

Maintenance SP PurchasingTab.JPG

New Asset

  • Mercedes-Benz 220

Maintenance Asset MB220.JPG

Maintenance Management Setup

Resource

  • PLANT MAINTENANCE
  • AUTO MECHANIC - HR
  • DIAGNOSTIC OUTSIDE PROCESSING

Tools

  • PROFESSIONAL TOOL KIT - PRODUCT or ASEETS
  • CAR WORKSHOP EQUIPMENT - ASSET

Bill of Material

Simple Preventive Maintenance card for the Mercedes-Benz cars (for this test)

I think we should create three BOMs for Preventive Maintenance:

BOM Products

  • Preventive Maintenance 1 - through each 15 000 km
Component Component Type Quantity
Motor oil Component  ? {{{4}}}
Motor oil filter Component ? {{{4}}}
Air filter Component ? {{{4}}}


WORKFLOW

    • We should do the next activities:
Search Key Activity Resource Setup Time Duration Time
10 Replacement the Motor oil ?
20 Replacement the Motor oil filter ?
30 Diagnostics the Air filter ?
40 Diagnostics the Cooling system:antifreeze ?
50 Diagnostics the Automatic transmission oil ?
60 Diagnostics the Automatic transmission filter ?
70 Diagnostics the Belt ?
80 Diagnostics the Brake fluid ?
90 Diagnostics the Cabin air filter ?
  • Preventive Maintenance 2 - through each 30 000 km
    • We should do the next operations:
      • Motor oil - replacement
      • Motor oil filter - replacement
      • Air filter - replacement
      • Cooling system:antifreeze - diagnostics
      • Automatic transmission oil - diagnostics
      • Automatic transmission filter - diagnostics
      • Belt - diagnostics
      • Spark plugs - replacement
      • Brake fluid - diagnostics
      • Cabin air filter - replacement
      • Fuel filter - replacement
  • Preventive Maintenance 3 - through each 60 000 km
    • We should do the next operations:
      • Motor oil - replacement
      • Motor oil filter - replacement
      • Air filter - replacement
      • Cooling system:antifreeze - diagnostics
      • Automatic transmission oil - replacement
      • Automatic transmission filter - replacement
      • Belt - diagnostics
      • Spark plugs - replacement
      • Brake fluid - replacement
      • Cabin air filter - replacement
      • Light (headlights)- adjustment

Workflow

Maintenance Order

Maintenance Planning

Forecast

MRP

CRP

Test Scenarios

See Also

Talk:Testing Maintenance Management functionality based on Libero Manufacturing.