Difference between revisions of "Testing Maintenance Management functionality based on Libero Manufacturing"
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==Coordinator== | ==Coordinator== | ||
* [[User:vpj-cd|Victor Perez]] | * [[User:vpj-cd|Victor Perez]] | ||
− | * [[User: | + | * [[User:Pshepetko|Peter Shepetko]] |
==Testers== | ==Testers== | ||
− | * [[User: | + | * [[User:Pshepetko|Peter Shepetko]] |
* [[User:Red1|Red1]] and [[Talk:Testing Maintenance Management functionality based on Libero Manufacturing|more]] | * [[User:Red1|Red1]] and [[Talk:Testing Maintenance Management functionality based on Libero Manufacturing|more]] | ||
− | * beancounter31 | + | * [[User:beancounter31|K. Hee]] |
=Requirements= | =Requirements= | ||
Line 47: | Line 47: | ||
==New Product Category== | ==New Product Category== | ||
− | * | + | * Creted new Category: Transport for Fixed Assets |
+ | You should select the value = Transport to the Assets Group. | ||
+ | [[Image:Maintenance_Product_Category_Transport_for_FA.JPG]] | ||
+ | |||
* Created new Category: Spare Parts | * Created new Category: Spare Parts | ||
[[Image:Maintenance_Product_Category.JPG]] | [[Image:Maintenance_Product_Category.JPG]] | ||
+ | |||
+ | ==New Business Partner== | ||
+ | * Created new Business Partner: Mercedes company | ||
+ | [[Image:Maintenance_BP_Mercedes.JPG]] | ||
+ | |||
+ | * Created new Vendor Tab for the Mercedes company | ||
+ | [[Image:Maintenance_BP_Mercedes_VendorTab.JPG]] | ||
+ | |||
+ | |||
+ | ???-Maybe later we should add new Business Partner for Subcontracting. | ||
==New Product== | ==New Product== | ||
*Cars | *Cars | ||
**Mercedes-Benz 220 | **Mercedes-Benz 220 | ||
+ | [[Image:Maintenance_Product_MB220_for_FA.JPG]] | ||
*Spare parts | *Spare parts | ||
− | ** MOTOR OIL | + | **We should add to the Spare parts: |
− | + | *** Motor oil | |
− | + | *** Motor oil filter | |
− | + | *** Air filter | |
+ | *** Antifreeze | ||
+ | *** Automatic transmission oil | ||
+ | *** Automatic transmission filter Belt | ||
+ | *** Spark plugs | ||
+ | *** Fuel filter | ||
+ | *** Brake fluid | ||
+ | *** Cabin air filter | ||
+ | |||
+ | * For this you go to the menu for addition of new Spare parts: | ||
+ | |||
+ | [[Image:Maintenance_Menu_SP.JPG]] | ||
+ | * MOTOR OIL | ||
+ | |||
+ | [[Image:Maintenance_SP_MOTOR_OIL.JPG]] | ||
+ | * OIL FILTER | ||
+ | |||
+ | [[Image:Maintenance_SP_OIL_FILTER .JPG]] | ||
+ | * AIR FILTER | ||
+ | |||
+ | [[Image:Maintenance_SP_AIR_FILTER.JPG]] | ||
+ | * ANTIFREEZE | ||
+ | |||
+ | [[Image:Maintenance_SP_ANTIFREEZE.JPG]] | ||
+ | |||
+ | ===Define Planning Data for Spare parts necessary to MRP=== | ||
+ | |||
+ | * You can add info to Replenish Tab for Spare parts | ||
+ | |||
+ | [[Image:Maintenance_SP_ReplenishTab.JPG]] | ||
+ | * You can add info to Purchasing Tab for Spare parts | ||
+ | |||
+ | [[Image:Maintenance_SP_PurchasingTab.JPG]] | ||
==New Asset== | ==New Asset== | ||
* Mercedes-Benz 220 | * Mercedes-Benz 220 | ||
+ | [[Image:Maintenance_Asset_MB220.JPG]] | ||
− | == | + | =Maintenance Management Setup= |
− | * | + | ==Resource== |
+ | * PLANT MAINTENANCE | ||
+ | * AUTO MECHANIC - HR | ||
+ | * DIAGNOSTIC OUTSIDE PROCESSING | ||
+ | |||
+ | ===Define Rate Labor and Burden Rate for Resource=== | ||
+ | |||
+ | ==Tools== | ||
+ | * PROFESSIONAL TOOL KIT - PRODUCT or ASEETS | ||
+ | * CAR WORKSHOP EQUIPMENT - ASSET | ||
− | |||
− | |||
==Bill of Material== | ==Bill of Material== | ||
− | + | [[Image:Simple_card_of_planned_maintenance_service.JPG|300px|thumb|Simple Preventive Maintenance card for the Mercedes-Benz cars (for this test)]] | |
− | * Preventive Maintenance 2 for | + | |
− | * Preventive Maintenance 3 | + | I think we should create three BOMs for Preventive Maintenance: |
+ | |||
+ | * <b>Preventive Maintenance 1 - through each 15 000 km | ||
+ | ** BOM Products </b> | ||
+ | {| cellspacing="0" cellpadding="3" border="1" | ||
+ | !style="text-align:left;"|Component!!style="text-align:left;"|Component Type!!style="text-align:left;"|Quantity | ||
+ | {{tablerow3|Motor oil|Component| 5.8 litre }} | ||
+ | {{tablerow3|Motor oil filter|Component| 1 Each}} | ||
+ | {{tablerow3|Air filter|Component| 1 Each}} | ||
+ | {{tablerow3|Professional Tool Kit|Tools| 1 Kit }} | ||
+ | {{tablerow3|Car Workshop Equipment|Tools| 1 Kit }} | ||
+ | |} | ||
+ | |||
+ | |||
+ | *<b>WORKFLOW</b> | ||
+ | ** We should do the next activities: | ||
+ | {| cellspacing="0" cellpadding="3" border="1" | ||
+ | !style="text-align:left;"|Search Key!!style="text-align:left;"|Activity!!style="text-align:left;"|Resource!!style="text-align:left;"|Setup Time !!style="text-align:left;"|Duration Time | ||
+ | {{tablerow5|10| Replacement the Motor oil|AUTO MECHANIC,CAR WORKSHOP EQUIPMENT,Professional Tool Kit|| }} | ||
+ | {{tablerow5|_11| AUTO MECHANIC should lift up the car on the CAR WORKSHOP EQUIPMENT|AUTO MECHANIC,CAR WORKSHOP EQUIPMENT | 5 min| 5 min }} | ||
+ | {{tablerow5|_12| AUTO MECHANIC should remove a stopper and merge old oil|AUTO MECHANIC,CAR WORKSHOP EQUIPMENT,Professional Tool Kit |2 min| 30 min }} | ||
+ | {{tablerow5|_13| AUTO MECHANIC should fill a liquid for motor washing|AUTO MECHANIC,CAR WORKSHOP EQUIPMENT,Professional Tool Kit |2 min| 5 min }} | ||
+ | {{tablerow5|_14| AUTO MECHANIC should start the automobile motor|AUTO MECHANIC,CAR WORKSHOP EQUIPMENT |1 min | 10 min }} | ||
+ | {{tablerow5|_15| AUTO MECHANIC should remove a stopper and merge the liquid for motor washing|AUTO MECHANIC,CAR WORKSHOP EQUIPMENT,Professional Tool Kit|2 min| 20 min}} | ||
+ | {{tablerow5|_16| AUTO MECHANIC should fill a new motor oil|AUTO MECHANIC,CAR WORKSHOP EQUIPMENT,Professional Tool Kit|2 min| 5 min }} | ||
+ | {{tablerow5|_17| AUTO MECHANIC should lift down the car on the CAR WORKSHOP EQUIPMENT|AUTO MECHANIC,CAR WORKSHOP EQUIPMENT |1 min| 5 min }} | ||
+ | {{tablerow5|20| Replacement the Motor oil filter |AUTO MECHANIC || }} | ||
+ | {{tablerow5|30| Diagnostics the Air filter |AUTO MECHANIC || }} | ||
+ | {{tablerow5|40| Diagnostics the Cooling system:antifreeze|AUTO MECHANIC || }} | ||
+ | {{tablerow5|50| Diagnostics the Automatic transmission oil|AUTO MECHANIC || }} | ||
+ | {{tablerow5|60| Diagnostics the Automatic transmission filter|AUTO MECHANIC || }} | ||
+ | {{tablerow5|70| Diagnostics the Belt |AUTO MECHANIC || }} | ||
+ | {{tablerow5|80| Diagnostics the Brake fluid|AUTO MECHANIC || }} | ||
+ | {{tablerow5|90| Diagnostics the Cabin air filter|AUTO MECHANIC || }} | ||
+ | |} | ||
+ | |||
+ | |||
+ | * <b>Preventive Maintenance 2 - through each 30 000 km | ||
+ | ** BOM Products</b> | ||
+ | {| cellspacing="0" cellpadding="3" border="1" | ||
+ | !style="text-align:left;"|Component!!style="text-align:left;"|Component Type!!style="text-align:left;"|Quantity | ||
+ | {{tablerow3|Motor oil|Component| 5.8 litre }} | ||
+ | {{tablerow3|Motor oil filter|Component| 1 Each}} | ||
+ | {{tablerow3|Air filter|Component| 1 Each}} | ||
+ | {{tablerow3| Spark plugs |Component| 4 Each}} | ||
+ | {{tablerow3| Cabin air filter |Component| 1 Each}} | ||
+ | {{tablerow3| Fuel filter |Component| 1 Each}} | ||
+ | {{tablerow3|Professional Tool Kit|Tools| 1 Kit }} | ||
+ | {{tablerow3|Car Workshop Equipment|Tools| 1 Kit }} | ||
+ | |} | ||
+ | |||
+ | * <b>WORKFLOW</b> | ||
+ | ** We should do the next activities: | ||
+ | {| cellspacing="0" cellpadding="3" border="1" | ||
+ | !style="text-align:left;"|Search Key!!style="text-align:left;"|Activity!!style="text-align:left;"|Resource!!style="text-align:left;"|Setup Time !!style="text-align:left;"|Duration Time | ||
+ | {{tablerow5|10| Replacement the Motor oil|AUTO MECHANIC| | }} | ||
+ | {{tablerow5|20| Replacement the Motor oil filter |AUTO MECHANIC| | }} | ||
+ | {{tablerow5|30| Replacement the Air filter |AUTO MECHANIC| | }} | ||
+ | {{tablerow5|40| Diagnostics the Cooling system:antifreeze|AUTO MECHANIC| | }} | ||
+ | {{tablerow5|50| Diagnostics the Automatic transmission oil|AUTO MECHANIC| | }} | ||
+ | {{tablerow5|60| Diagnostics the Automatic transmission filter|AUTO MECHANIC| | }} | ||
+ | {{tablerow5|70| Diagnostics the Belt |AUTO MECHANIC| | }} | ||
+ | {{tablerow5|80| Replacement the Spark plugs |AUTO MECHANIC| | }} | ||
+ | {{tablerow5|90| Replacement the Cabin air filter |AUTO MECHANIC| | }} | ||
+ | {{tablerow5|100| Diagnostics the Brake fluid|AUTO MECHANIC| | }} | ||
+ | {{tablerow5|110| Replacement the Fuel filter |AUTO MECHANIC| | }} | ||
+ | |} | ||
+ | |||
+ | |||
+ | * <b>Preventive Maintenance 3 - through each 60 000 km | ||
+ | ** BOM Products</b> | ||
+ | {| cellspacing="0" cellpadding="3" border="1" | ||
+ | !style="text-align:left;"|Component!!style="text-align:left;"|Component Type!!style="text-align:left;"|Quantity | ||
+ | {{tablerow3|Motor oil|Component| 5.8 litre }} | ||
+ | {{tablerow3|Motor oil filter|Component| 1 Each}} | ||
+ | {{tablerow3|Air filter|Component| 1 Each}} | ||
+ | {{tablerow3| Automatic transmission oil |Component| 5.5 litre }} | ||
+ | {{tablerow3| Automatic transmission filter |Component| 1 Each}} | ||
+ | {{tablerow3| Spark plugs |Component| 4 Each}} | ||
+ | {{tablerow3| Brake fluid |Component| 0.7 Litre}} | ||
+ | {{tablerow3| Cabin air filter |Component| 1 Each}} | ||
+ | {{tablerow3|Professional Tool Kit|Tools| 1 Kit }} | ||
+ | {{tablerow3|Car Workshop Equipment|Tools| 1 Kit }} | ||
+ | |} | ||
+ | |||
+ | |||
+ | * <b>WORKFLOW</b> | ||
+ | ** We should do the next activities: | ||
+ | {| cellspacing="0" cellpadding="3" border="1" | ||
+ | !style="text-align:left;"|Search Key!!style="text-align:left;"|Activity!!style="text-align:left;"|Resource!!style="text-align:left;"|Setup Time !!style="text-align:left;"|Duration Time | ||
+ | {{tablerow5|10| Replacement the Motor oil|AUTO MECHANIC| | }} | ||
+ | {{tablerow5|20| Replacement the Motor oil filter |AUTO MECHANIC| | }} | ||
+ | {{tablerow5|30| Replacement the Air filter |AUTO MECHANIC| | }} | ||
+ | {{tablerow5|40| Diagnostics the Cooling system:antifreeze|AUTO MECHANIC| | }} | ||
+ | {{tablerow5|50| Replacement the Automatic transmission oil|AUTO MECHANIC| | }} | ||
+ | {{tablerow5|60| Replacement the Automatic transmission filter|AUTO MECHANIC| | }} | ||
+ | {{tablerow5|70| Diagnostics the Belt |AUTO MECHANIC| | }} | ||
+ | {{tablerow5|80| Replacement the Spark plugs |AUTO MECHANIC| | }} | ||
+ | {{tablerow5|90| Replacement the Brake fluid|AUTO MECHANIC| | }} | ||
+ | {{tablerow5|100| Replacement the Cabin air filter |AUTO MECHANIC| | }} | ||
+ | {{tablerow5|110| Adjustment the Light (headlights)|DIAGNOSTIC OUTSIDE PROCESSING | | }} | ||
+ | |} | ||
+ | |||
+ | <b>Setup Time</b>: The required time to execute the actions of preparation of the resource specified in the node to be able to start the manufacturing process. To make the manufacturing schedule using the technique both forward and backward, the setup time is considered only once for every node in the manufacturing order. | ||
+ | |||
+ | <b>Duration Time</b>: The planned standard time to produce one unit of product in a node. | ||
+ | |||
+ | |||
+ | <b> P.S.</b> You look, pls, my [[Talk:Testing Maintenance Management functionality based on Libero Manufacturing|comments and questions]] about this topic. | ||
− | |||
==Maintenance Order== | ==Maintenance Order== | ||
+ | |||
=Maintenance Planning= | =Maintenance Planning= | ||
==Forecast== | ==Forecast== |
Latest revision as of 12:38, 20 June 2009
Contents
Proposal
Create a complete example Testing Maintenance Management functionality (Preventive maintenance for the car) based on Libero Manufacturing in ADempiere's GardenWorld sample test client.
Introduction
Preventive maintenance is a necessary expense to keep your vehicle in good running condition. Following the scheduled maintenance recommendations in your owner's manual, checking fluid levels regularly and changing the fluids and filters periodically can minimize the risks of breakdowns and prolong the life of the engine, transmission, cooling system and brakes. So if you are driving a "maintenance challenged" vehicle, you need to pay closer attention to your fluids and filters.
Project Lead
Coordinator
Testers
- Peter Shepetko
- Red1 and more
- K. Hee
Requirements
The Maintenance Management will be based on the 3 types of Preventive Maintenance for the Car which are: (1) Preventive Maintenance 1, (2) Preventive Maintenance 2 and (3) Preventive Maintenance 3.
The objectives here are to:
- Test such seed or sample data for ADempiere standard Maintenance Management
- Form part of the ongoing Libero Manual or any related documentation.
- To promote to the whole world about the new Maintenance Management functionality of ADempiere.
- To advance ADempiere as the best open source ERP solution for the Maintenance Management and Manufacturing industry.
Design Maintenance Environment
New Organization
- Created new Maintenance Organization Type
- Created new Maintenance Organization
New Warehouses
There are various locators defined which are:
- Created new Warehouse: Maintenance
- Created new Warehouse: Spare Parts
New Assets Group
- Created new Assets Group: Transport
New Product Category
- Creted new Category: Transport for Fixed Assets
You should select the value = Transport to the Assets Group.
- Created new Category: Spare Parts
New Business Partner
- Created new Business Partner: Mercedes company
- Created new Vendor Tab for the Mercedes company
???-Maybe later we should add new Business Partner for Subcontracting.
New Product
- Cars
- Mercedes-Benz 220
- Spare parts
- We should add to the Spare parts:
- Motor oil
- Motor oil filter
- Air filter
- Antifreeze
- Automatic transmission oil
- Automatic transmission filter Belt
- Spark plugs
- Fuel filter
- Brake fluid
- Cabin air filter
- We should add to the Spare parts:
- For this you go to the menu for addition of new Spare parts:
- MOTOR OIL
- OIL FILTER
- AIR FILTER
- ANTIFREEZE
Define Planning Data for Spare parts necessary to MRP
- You can add info to Replenish Tab for Spare parts
- You can add info to Purchasing Tab for Spare parts
New Asset
- Mercedes-Benz 220
Maintenance Management Setup
Resource
- PLANT MAINTENANCE
- AUTO MECHANIC - HR
- DIAGNOSTIC OUTSIDE PROCESSING
Define Rate Labor and Burden Rate for Resource
Tools
- PROFESSIONAL TOOL KIT - PRODUCT or ASEETS
- CAR WORKSHOP EQUIPMENT - ASSET
Bill of Material
I think we should create three BOMs for Preventive Maintenance:
- Preventive Maintenance 1 - through each 15 000 km
- BOM Products
Component | Component Type | Quantity |
---|---|---|
Motor oil | Component | 5.8 litre |
Motor oil filter | Component | 1 Each |
Air filter | Component | 1 Each |
Professional Tool Kit | Tools | 1 Kit |
Car Workshop Equipment | Tools | 1 Kit |
- WORKFLOW
- We should do the next activities:
Search Key | Activity | Resource | Setup Time | Duration Time |
---|---|---|---|---|
10 | Replacement the Motor oil | AUTO MECHANIC,CAR WORKSHOP EQUIPMENT,Professional Tool Kit | ||
_11 | AUTO MECHANIC should lift up the car on the CAR WORKSHOP EQUIPMENT | AUTO MECHANIC,CAR WORKSHOP EQUIPMENT | 5 min | 5 min |
_12 | AUTO MECHANIC should remove a stopper and merge old oil | AUTO MECHANIC,CAR WORKSHOP EQUIPMENT,Professional Tool Kit | 2 min | 30 min |
_13 | AUTO MECHANIC should fill a liquid for motor washing | AUTO MECHANIC,CAR WORKSHOP EQUIPMENT,Professional Tool Kit | 2 min | 5 min |
_14 | AUTO MECHANIC should start the automobile motor | AUTO MECHANIC,CAR WORKSHOP EQUIPMENT | 1 min | 10 min |
_15 | AUTO MECHANIC should remove a stopper and merge the liquid for motor washing | AUTO MECHANIC,CAR WORKSHOP EQUIPMENT,Professional Tool Kit | 2 min | 20 min |
_16 | AUTO MECHANIC should fill a new motor oil | AUTO MECHANIC,CAR WORKSHOP EQUIPMENT,Professional Tool Kit | 2 min | 5 min |
_17 | AUTO MECHANIC should lift down the car on the CAR WORKSHOP EQUIPMENT | AUTO MECHANIC,CAR WORKSHOP EQUIPMENT | 1 min | 5 min |
20 | Replacement the Motor oil filter | AUTO MECHANIC | ||
30 | Diagnostics the Air filter | AUTO MECHANIC | ||
40 | Diagnostics the Cooling system:antifreeze | AUTO MECHANIC | ||
50 | Diagnostics the Automatic transmission oil | AUTO MECHANIC | ||
60 | Diagnostics the Automatic transmission filter | AUTO MECHANIC | ||
70 | Diagnostics the Belt | AUTO MECHANIC | ||
80 | Diagnostics the Brake fluid | AUTO MECHANIC | ||
90 | Diagnostics the Cabin air filter | AUTO MECHANIC |
- Preventive Maintenance 2 - through each 30 000 km
- BOM Products
Component | Component Type | Quantity |
---|---|---|
Motor oil | Component | 5.8 litre |
Motor oil filter | Component | 1 Each |
Air filter | Component | 1 Each |
Spark plugs | Component | 4 Each |
Cabin air filter | Component | 1 Each |
Fuel filter | Component | 1 Each |
Professional Tool Kit | Tools | 1 Kit |
Car Workshop Equipment | Tools | 1 Kit |
- WORKFLOW
- We should do the next activities:
Search Key | Activity | Resource | Setup Time | Duration Time |
---|---|---|---|---|
10 | Replacement the Motor oil | AUTO MECHANIC | ||
20 | Replacement the Motor oil filter | AUTO MECHANIC | ||
30 | Replacement the Air filter | AUTO MECHANIC | ||
40 | Diagnostics the Cooling system:antifreeze | AUTO MECHANIC | ||
50 | Diagnostics the Automatic transmission oil | AUTO MECHANIC | ||
60 | Diagnostics the Automatic transmission filter | AUTO MECHANIC | ||
70 | Diagnostics the Belt | AUTO MECHANIC | ||
80 | Replacement the Spark plugs | AUTO MECHANIC | ||
90 | Replacement the Cabin air filter | AUTO MECHANIC | ||
100 | Diagnostics the Brake fluid | AUTO MECHANIC | ||
110 | Replacement the Fuel filter | AUTO MECHANIC |
- Preventive Maintenance 3 - through each 60 000 km
- BOM Products
Component | Component Type | Quantity |
---|---|---|
Motor oil | Component | 5.8 litre |
Motor oil filter | Component | 1 Each |
Air filter | Component | 1 Each |
Automatic transmission oil | Component | 5.5 litre |
Automatic transmission filter | Component | 1 Each |
Spark plugs | Component | 4 Each |
Brake fluid | Component | 0.7 Litre |
Cabin air filter | Component | 1 Each |
Professional Tool Kit | Tools | 1 Kit |
Car Workshop Equipment | Tools | 1 Kit |
- WORKFLOW
- We should do the next activities:
Search Key | Activity | Resource | Setup Time | Duration Time |
---|---|---|---|---|
10 | Replacement the Motor oil | AUTO MECHANIC | ||
20 | Replacement the Motor oil filter | AUTO MECHANIC | ||
30 | Replacement the Air filter | AUTO MECHANIC | ||
40 | Diagnostics the Cooling system:antifreeze | AUTO MECHANIC | ||
50 | Replacement the Automatic transmission oil | AUTO MECHANIC | ||
60 | Replacement the Automatic transmission filter | AUTO MECHANIC | ||
70 | Diagnostics the Belt | AUTO MECHANIC | ||
80 | Replacement the Spark plugs | AUTO MECHANIC | ||
90 | Replacement the Brake fluid | AUTO MECHANIC | ||
100 | Replacement the Cabin air filter | AUTO MECHANIC | ||
110 | Adjustment the Light (headlights) | DIAGNOSTIC OUTSIDE PROCESSING |
Setup Time: The required time to execute the actions of preparation of the resource specified in the node to be able to start the manufacturing process. To make the manufacturing schedule using the technique both forward and backward, the setup time is considered only once for every node in the manufacturing order.
Duration Time: The planned standard time to produce one unit of product in a node.
P.S. You look, pls, my comments and questions about this topic.
Maintenance Order
Maintenance Planning
Forecast
MRP
CRP
Test Scenarios
See Also
Talk:Testing Maintenance Management functionality based on Libero Manufacturing.