Difference between revisions of "Testing Maintenance Management functionality based on Libero Manufacturing"
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{| cellspacing="0" cellpadding="3" border="1" | {| cellspacing="0" cellpadding="3" border="1" | ||
!style="text-align:left;"|Search Key!!style="text-align:left;"|Activity!!style="text-align:left;"|Resource!!style="text-align:left;"|Setup Time !!style="text-align:left;"|Duration Time | !style="text-align:left;"|Search Key!!style="text-align:left;"|Activity!!style="text-align:left;"|Resource!!style="text-align:left;"|Setup Time !!style="text-align:left;"|Duration Time | ||
| − | {{tablerow5|10| Replacement the Motor oil|| | + | {{tablerow5|10| Replacement the Motor oil|| | }} |
| − | {{tablerow5|20| Replacement the Motor oil filter || | + | {{tablerow5|20| Replacement the Motor oil filter || | }} |
| − | {{tablerow5|30| Diagnostics the Air filter || | + | {{tablerow5|30| Diagnostics the Air filter || | }} |
| − | {{tablerow5|40| Diagnostics the Cooling system:antifreeze|| | + | {{tablerow5|40| Diagnostics the Cooling system:antifreeze|| | }} |
| − | {{tablerow5|50| Diagnostics the Automatic transmission oil|| | + | {{tablerow5|50| Diagnostics the Automatic transmission oil|| | }} |
| − | {{tablerow5|60| Diagnostics the Automatic transmission filter|| | + | {{tablerow5|60| Diagnostics the Automatic transmission filter|| | }} |
| − | {{tablerow5|70| Diagnostics the Belt || | + | {{tablerow5|70| Diagnostics the Belt || | }} |
| − | {{tablerow5|80| Diagnostics the Brake fluid|| | + | {{tablerow5|80| Diagnostics the Brake fluid|| | }} |
| − | {{tablerow5|90| Diagnostics the Cabin air filter|| | + | {{tablerow5|90| Diagnostics the Cabin air filter|| | }} |
|} | |} | ||
| Line 166: | Line 166: | ||
{| cellspacing="0" cellpadding="3" border="1" | {| cellspacing="0" cellpadding="3" border="1" | ||
!style="text-align:left;"|Search Key!!style="text-align:left;"|Activity!!style="text-align:left;"|Resource!!style="text-align:left;"|Setup Time !!style="text-align:left;"|Duration Time | !style="text-align:left;"|Search Key!!style="text-align:left;"|Activity!!style="text-align:left;"|Resource!!style="text-align:left;"|Setup Time !!style="text-align:left;"|Duration Time | ||
| − | {{tablerow5|10| Replacement the Motor oil|| | + | {{tablerow5|10| Replacement the Motor oil|| | }} |
| − | {{tablerow5|20| Replacement the Motor oil filter || | + | {{tablerow5|20| Replacement the Motor oil filter || | }} |
| − | {{tablerow5|30| Replacement the Air filter || | + | {{tablerow5|30| Replacement the Air filter || | }} |
| − | {{tablerow5|40| Diagnostics the Cooling system:antifreeze|| | + | {{tablerow5|40| Diagnostics the Cooling system:antifreeze|| | }} |
| − | {{tablerow5|50| Diagnostics the Automatic transmission oil|| | + | {{tablerow5|50| Diagnostics the Automatic transmission oil|| | }} |
| − | {{tablerow5|60| Diagnostics the Automatic transmission filter|| | + | {{tablerow5|60| Diagnostics the Automatic transmission filter|| | }} |
| − | {{tablerow5|70| Diagnostics the Belt || | + | {{tablerow5|70| Diagnostics the Belt || | }} |
| − | {{tablerow5|80| Replacement the Spark plugs || | + | {{tablerow5|80| Replacement the Spark plugs || | }} |
| − | {{tablerow5|90| Replacement the Cabin air filter || | + | {{tablerow5|90| Replacement the Cabin air filter || | }} |
| − | {{tablerow5|100| Diagnostics the Brake fluid|| | + | {{tablerow5|100| Diagnostics the Brake fluid|| | }} |
| − | {{tablerow5|110| Replacement the Fuel filter || | + | {{tablerow5|110| Replacement the Fuel filter || | }} |
|} | |} | ||
| Line 199: | Line 199: | ||
{| cellspacing="0" cellpadding="3" border="1" | {| cellspacing="0" cellpadding="3" border="1" | ||
!style="text-align:left;"|Search Key!!style="text-align:left;"|Activity!!style="text-align:left;"|Resource!!style="text-align:left;"|Setup Time !!style="text-align:left;"|Duration Time | !style="text-align:left;"|Search Key!!style="text-align:left;"|Activity!!style="text-align:left;"|Resource!!style="text-align:left;"|Setup Time !!style="text-align:left;"|Duration Time | ||
| − | {{tablerow5|10| Replacement the Motor oil|| | + | {{tablerow5|10| Replacement the Motor oil|| | }} |
| − | {{tablerow5|20| Replacement the Motor oil filter || | + | {{tablerow5|20| Replacement the Motor oil filter || | }} |
| − | {{tablerow5|30| Replacement the Air filter || | + | {{tablerow5|30| Replacement the Air filter || | }} |
| − | {{tablerow5|40| Diagnostics the Cooling system:antifreeze|| | + | {{tablerow5|40| Diagnostics the Cooling system:antifreeze|| | }} |
| − | {{tablerow5|50| Replacement the Automatic transmission oil|| | + | {{tablerow5|50| Replacement the Automatic transmission oil|| | }} |
| − | {{tablerow5|60| Replacement the Automatic transmission filter|| | + | {{tablerow5|60| Replacement the Automatic transmission filter|| | }} |
| − | {{tablerow5|70| Diagnostics the Belt || | + | {{tablerow5|70| Diagnostics the Belt || | }} |
| − | {{tablerow5|80| Replacement the Spark plugs || | + | {{tablerow5|80| Replacement the Spark plugs || | }} |
| − | {{tablerow5|90| Replacement the Brake fluid|| | + | {{tablerow5|90| Replacement the Brake fluid|| | }} |
| − | {{tablerow5|100| Replacement the Cabin air filter || | + | {{tablerow5|100| Replacement the Cabin air filter || | }} |
| − | {{tablerow5|110| Adjustment the Light (headlights)|| | + | {{tablerow5|110| Adjustment the Light (headlights)|| | }} |
|} | |} | ||
| + | <b>Setup Time</b>: The required time to execute the actions of preparation of the resource specified in the node to be able to start the manufacturing process. To make the manufacturing schedule using the technique both forward and backward, the setup time is considered only once for every node in the manufacturing order. | ||
| + | <b>Duration Time</b>: The planned standard time to produce one unit of product in a node. | ||
==Maintenance Order== | ==Maintenance Order== | ||
Revision as of 15:19, 31 May 2009
Contents
Proposal
Create a complete example Testing Maintenance Management functionality (Preventive maintenance for the car) based on Libero Manufacturing in ADempiere's GardenWorld sample test client.
Introduction
Preventive maintenance is a necessary expense to keep your vehicle in good running condition. Following the scheduled maintenance recommendations in your owner's manual, checking fluid levels regularly and changing the fluids and filters periodically can minimize the risks of breakdowns and prolong the life of the engine, transmission, cooling system and brakes. So if you are driving a "maintenance challenged" vehicle, you need to pay closer attention to your fluids and filters.
Project Lead
Coordinator
Testers
- Peter Shepetko
- Red1 and more
- K. Hee
Requirements
The Maintenance Management will be based on the 3 types of Preventive Maintenance for the Car which are: (1) Preventive Maintenance 1, (2) Preventive Maintenance 2 and (3) Preventive Maintenance 3.
The objectives here are to:
- Test such seed or sample data for ADempiere standard Maintenance Management
- Form part of the ongoing Libero Manual or any related documentation.
- To promote to the whole world about the new Maintenance Management functionality of ADempiere.
- To advance ADempiere as the best open source ERP solution for the Maintenance Management and Manufacturing industry.
Design Maintenance Environment
New Organization
- Created new Maintenance Organization Type
- Created new Maintenance Organization
New Warehouses
There are various locators defined which are:
- Created new Warehouse: Maintenance
- Created new Warehouse: Spare Parts
New Assets Group
- Created new Assets Group: Transport
New Product Category
- Creted new Category: Transport for Fixed Assets
You should select the value = Transport to the Assets Group.
- Created new Category: Spare Parts
New Business Partner
- Created new Business Partner: Mercedes company
- Created new Vendor Tab for the Mercedes company
???-Maybe later we should add new Business Partner for Subcontracting.
New Product
- Cars
- Mercedes-Benz 220
- Spare parts
- We should add to the Spare parts:
- Motor oil
- Motor oil filter
- Air filter
- Antifreeze
- Automatic transmission oil
- Automatic transmission filter Belt
- Spark plugs
- Fuel filter
- Brake fluid
- Cabin air filter
- We should add to the Spare parts:
- For this you go to the menu for addition of new Spare parts:
- MOTOR OIL
- OIL FILTER
- AIR FILTER
- ANTIFREEZE
- You can add info to Replenish Tab for Spare parts
- You can add info to Purchasing Tab for Spare parts
New Asset
- Mercedes-Benz 220
Maintenance Management Setup
Resource
- PLANT MAINTENANCE
- AUTO MECHANIC - HR
- DIAGNOSTIC OUTSIDE PROCESSING
Tools
- PROFESSIONAL TOOL KIT - PRODUCT or ASEETS
- CAR WORKSHOP EQUIPMENT - ASSET
Bill of Material
I think we should create three BOMs for Preventive Maintenance:
- Preventive Maintenance 1 - through each 15 000 km
- BOM Products
| Component | Component Type | Quantity |
|---|---|---|
| Motor oil | Component | 5.8 litre |
| Motor oil filter | Component | 1 Each |
| Air filter | Component | 1 Each |
- WORKFLOW
- We should do the next activities:
| Search Key | Activity | Resource | Setup Time | Duration Time |
|---|---|---|---|---|
| 10 | Replacement the Motor oil | |||
| 20 | Replacement the Motor oil filter | |||
| 30 | Diagnostics the Air filter | |||
| 40 | Diagnostics the Cooling system:antifreeze | |||
| 50 | Diagnostics the Automatic transmission oil | |||
| 60 | Diagnostics the Automatic transmission filter | |||
| 70 | Diagnostics the Belt | |||
| 80 | Diagnostics the Brake fluid | |||
| 90 | Diagnostics the Cabin air filter |
- Preventive Maintenance 2 - through each 30 000 km
- BOM Products
| Component | Component Type | Quantity |
|---|---|---|
| Motor oil | Component | 5.8 litre |
| Motor oil filter | Component | 1 Each |
| Air filter | Component | 1 Each |
| Spark plugs | Component | 4 Each |
| Cabin air filter | Component | 1 Each |
| Fuel filter | Component | 1 Each |
- WORKFLOW
- We should do the next activities:
| Search Key | Activity | Resource | Setup Time | Duration Time |
|---|---|---|---|---|
| 10 | Replacement the Motor oil | |||
| 20 | Replacement the Motor oil filter | |||
| 30 | Replacement the Air filter | |||
| 40 | Diagnostics the Cooling system:antifreeze | |||
| 50 | Diagnostics the Automatic transmission oil | |||
| 60 | Diagnostics the Automatic transmission filter | |||
| 70 | Diagnostics the Belt | |||
| 80 | Replacement the Spark plugs | |||
| 90 | Replacement the Cabin air filter | |||
| 100 | Diagnostics the Brake fluid | |||
| 110 | Replacement the Fuel filter |
- Preventive Maintenance 3 - through each 60 000 km
- BOM Products
| Component | Component Type | Quantity |
|---|---|---|
| Motor oil | Component | 5.8 litre |
| Motor oil filter | Component | 1 Each |
| Air filter | Component | 1 Each |
| Automatic transmission oil | Component | 5.5 litre |
| Automatic transmission filter | Component | 1 Each |
| Spark plugs | Component | 4 Each |
| Brake fluid | Component | 0.7 Litre |
| Cabin air filter | Component | 1 Each |
- WORKFLOW
- We should do the next activities:
| Search Key | Activity | Resource | Setup Time | Duration Time |
|---|---|---|---|---|
| 10 | Replacement the Motor oil | |||
| 20 | Replacement the Motor oil filter | |||
| 30 | Replacement the Air filter | |||
| 40 | Diagnostics the Cooling system:antifreeze | |||
| 50 | Replacement the Automatic transmission oil | |||
| 60 | Replacement the Automatic transmission filter | |||
| 70 | Diagnostics the Belt | |||
| 80 | Replacement the Spark plugs | |||
| 90 | Replacement the Brake fluid | |||
| 100 | Replacement the Cabin air filter | |||
| 110 | Adjustment the Light (headlights) |
Setup Time: The required time to execute the actions of preparation of the resource specified in the node to be able to start the manufacturing process. To make the manufacturing schedule using the technique both forward and backward, the setup time is considered only once for every node in the manufacturing order.
Duration Time: The planned standard time to produce one unit of product in a node.
Maintenance Order
Maintenance Planning
Forecast
MRP
CRP
Test Scenarios
See Also
Talk:Testing Maintenance Management functionality based on Libero Manufacturing.
