Azzam/Manufacturing Process

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Adempiere From Manufacturing to Sales

Basic Functionality

Goals:

1. Create Raw Material (RM) and Finished Goods
2. Create Bill of Material (BOM)
3. Setup Standard Cost for RM & Finished Goods
4. Make Sure that FG cost is correct
5. Create Manufacturing Order (MO)
6. Release Manufacturing Order
7. Issue Raw Material & Receive Finished Goods
8. Make Shipment to Customer
9. Make Sales Invoice
10. Integration to :
   10.a Material management
   10.b Purchasing
   10.c Accounting
11.Standard Costing :Hints & Tips

Prerequisites

1. Activating Libero Model in the Client window
2. Setting 'Standard Costing' in Accounting Schema
3. Manufacturing Resource :
   3.a Creating Resource Type
   3.b Setting up Manufacturing resources
4. Setting up Business Partners
   4.a Business Partner Group
   4.b Business Partner
5. Products :
   5.a Price List
   5.b Product Category
   5.c Product
6. Manufacturing WorkFlow

Example

1. Finished Good (FG) :Computer Cabinet 27 U Rack Height,600mm width 800 mm Depth. Quantity is 5

2. Raw Material (RM)  :

                  2.a GI 2000 X 1000 X 2.0MM   Quantity is  2   Standard Cost : 10.5
                  2.b GLASS 1921 X 680 X 6MM   Quantity is  3   Standard Cost : 15.25
                  2.c DR-ADF-0008 HANDLE LOCK  Quantity is  1   Standard Cost : 1.75
                  2.d HEX NUT                  Quantity is  10  Standard Cost : 0.75
              Then , the cost of 1 FG is 2 x 10.5 + 3 x 15.25 + 1.75 + 10 x .75 = 76

3. Business Partners :

                   Vendor      : AlphaGarden Industries
                   Customer    : BetaGarden  Trading

Setting up the Prerequisites

Login as : GardenAdmin Role  : GardenWorld Admin

Make sure that the Organization is “*” in the creation of new entries :

For easier access to the windows, I have created the following shortcuts for them :

Activating Libero Model

1. In the client window : From Menu->System Admin->Client Rules->Client :

  In Model Validation Classes field put :org.eevolution.model.LiberoValidator

Accounting Schema Setting

2.2. Setting 'Standard Costing' in Accounting Schema From Performance Analysis->Accounting Rules->Accounting Schema : Make sure that the Costing Method is Standard Costing.It is a must in Libero manufacturing to use Standard Costing.

Creating Resource Type

3.a You need to create the at least one resource type ( only once). In GardenAdim we have default resource types . I will use the Plants Resource with the following settings : From Manufacturing management -> Engineering Management -> Resource Manufacturing -> Resource Type Put Working Time and Working Days . Tick Single Assignment Only

Setting up Manufacturing resources

3.b From Manufacturing management -> Engineering Management -> Resource Manufacturing -> Manufacturing Resource. Manufacturing Resource is anything needed in the production plan. You can identify the availability of it. It can be Plants, Production lines, Work Centers and Work Stations. If you select Manufacturing Resource Type as Plant , then enter Planning Horizon 120.

Setting up Business Partners(BP)

4. Create Business Partners Groups: 1. Customer 2.Vendor We define BP group which suits your needs. In our example we just created two BP group; Customer and Vendor. Here, you could alter the accounting default value for each BP group ( if required ) From Menu->Partner Relations->Business Partner Rules ->Business Partner Group The Business Partner Group window allows you to define the accounting parameters at a group level. If you define the accounting parameters for a group any Business Partner entered using this group will have these accounting parameters automatically populated. You can then make any modifications necessary at the Business Partner level

BP in Grid window

We had the following Business Partners: (Make sure that Default is only for one BP )

Creating Business Partners

To create a new BP from Menu->Business partner rules -> Business Partner

We will fill the must fields .

To Create a new vendor : Press the icon New. Enter the Search Key : AlphaGarden ...example . Hint : It is advised not to use spaces or special characters in searchkey.

                  Name : Garden Industries
Business Partner Group : Vendors
  Press Save Button.
Select the Tab Vendor.Tick the field Vendor and Save.
Select the Tab Location : Press New Button. from the Address field fill the address and save.

Creating Customers

From the same window Business Partners : 
       Enter Search Key : in our example BetaGarden
                    Name: BetaGarden Trading
  Business Partner Group: as Standard Customers
  Select the Tab “Customers “” and Tick the field “Customer “and enter Credit Limit.
  Select the Location Tab and enter Address ( you can leave it blank ) and save : This is must for customers.